Duct Leakage Testing

Duct Leakage Testing Requirements in Texas

Duct Testing is Required for Certain Homes

Under the 2018 IECC, Texas requires a duct leakage test if any ducts are located

outside the building’s thermal envelope (e.g., attics, crawlspaces, garages).

✔ If all ducts and air handlers are inside conditioned space, testing is not required. Duct testing is only required if ducts are in unconditioned spaces.

Duct Leakage Testing Requirements in Texas
Test Condition Max Leakage Allowed
Total Leakage (pressurized at 25 Pa) ≤4.0 CFM per 100 sq. ft. of CFA
Leakage to Outdoors (if applicable) ≤4.0 CFM per 100 sq. ft. of CFA

Note: CFA = Conditioned Floor Area.

If ducts are fully inside the conditioned space, testing is waived.

Performance Path & ERI Path Compliance: Higher leakage may be allowed if offset by other efficiency improvements.

How a Duct Leakage Test Works

A duct blaster test pressurizes the ducts to 25 Pascals (Pa) to measure the total amount of leakage in Cubic Feet per Minute (CFM25).

Test Procedure:

1. Registers and grilles are sealed with plastic or tape.

2. A fan is connected to the air handler or return grille.

3. A pressure probe is inserted into a supply duct.

4. The fan speed is adjusted to pressurize the system to 25 Pa.

5. The total leakage (CFM25) is measured.

✔ Lower CFM25 values indicate a tighter duct system.

How to Pass a Duct Leakage Test in Texas

✔ Seal all duct joints with mastic or UL-181 tape.

✔ Use rigid or flexible ducts that are properly installed and secured.

✔ Ensure return and supply plenums are properly sealed.

✔ Avoid leaks at air handler connections.

Need a Duct Leakage Test in Texas?

📞 888-213-3975 – Local Energy Audits  – Schedule your duct leakage test with a certified energy auditor today! 

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